Precast Production Factory Setup
We possess extensive knowledge in establishing facilities for producing various prestressed and non-prestressed concrete precast products.
Thanks to our expertise, prefabricated plant plans for diverse purposes can be realized in the most suitable, economical, and efficient manner.
In this context, we establish facilities capable of producing a wide range of precast products, including precast columns, prestressed and
non-prestressed beams, bridge beams, wall elements, hollow core slabs, TT slabs, filigree slabs, tunnel segment elements, sleeper elements,
New Jersey elements, and machine-made precast products such as concrete blocks, pipes, and pole elements.
We begin with comprehensive feasibility studies for the facilities, followed by creating detailed 2-D and 3-D layouts. Operation plans are meticulously
crafted, and workflow diagrams are developed using animations. The most appropriate technology and equipment for the specific purpose are identified.
Bids from suppliers are collected, and the selection is made collaboratively with the employer. Additionally, we provide guidance on assembling the
technical team to manage the facility, including finding production supervisors and experienced workers.
The investment process involves several key stages:
Conducting feasibility studies, planning, layout plans, concept architectural projects, and operation plans..
Selecting and procuring equipment from suitable suppliers..
Building the necessary infrastructure for production.
Initiating production with test runs to ensure the facility becomes operational promptly.
Balans offers comprehensive A-Z solutions in the establishment of precast facilities, ensuring every aspect is covered from initial planning to operational commencement.
Hollow Core Production Factory Set up
At Balans, we specialize in providing the know-how for the production of hollow core slab elements using advanced prestressing technology.
These structural components are designed to handle large spans under heavy loads (e.g., a 12m span with a 5 tons/m² live load)
without requiring steel reinforcement. Additionally, hollow core slabs can be utilized as insulated or non-insulated facade cladding elements.
We offer comprehensive guidance on setting up facilities equipped with state-of-the-art technological infrastructure and machinery, enabling rapid and
high-volume production of hollow core slabs (e.g., a capacity of 500m²/day). Our expertise includes the use of both Slipformer and extruder
machines, each with its unique advantages. The choice of machine system is determined in collaboration with our clients, tailored to meet
specific project requirements.
Balans provides detailed knowledge on producing hollow core slabs in various thicknesses, ranging from 10 cm to 50 cm, and in widths of 1.20m or 2.40m,
ensuring flexibility to accommodate diverse project needs.
With over 25 years of industry experience, Balans is dedicated to offering the most suitable, economical, and efficient solutions for establishing hollow
core slab production facilities. Our commitment to excellence ensures that we deliver high-quality expertise and support to meet our clients'
evolving demands.
Precast Tunnel Segment Production Factory Setup
Balans provides comprehensive know-how and consultancy services to establish the most suitable, economical, and efficient segment production facilities.
Our services span from the feasibility phase to the final production, ensuring alignment with project specifications.
Tunnel structures are integral to transportation projects, including metro, highway, and railway systems.
Advanced technology equipment, particularly Tunnel Boring Machines (TBMs), plays a crucial role in tunnel construction. Depending on project specifications and ground conditions,
TBMs can excavate 15-20 meters per day. The excavated tunnels must be quickly lined with specially designed segment elements, which are precast concrete products. To produce these segments,
dedicated segment production facilities are often established as part of the project, employing various production methods. Balans' expertise in this field is underscored by our professional
experience gained during the segment production processes for the Eurasia Tunnel, a major tunnel project that passes under the Bosphorus in Istanbul. This project is one of Turkey's
largest and a significant achievement in global tunnel construction.
With our extensive experience, Balans is committed to delivering high-quality consultancy and support to meet the specific needs of each tunnel construction project.
Precast Concrete Bridge Beam Factory Setup
Balans specializes in overseeing and managing the establishment of facilities for producing all types of bridge girders, from the feasibility phase to the completion of assembly.
Our expertise ensures that every aspect of the facility setup aligns with project specifications, delivering both efficiency and cost-effectiveness.
Using precast bridge girders is one of the fastest and most economical ways to build bridges for urban and intercity roads. Due to their length and weight, bridge girders have high transportation costs.
For large projects, producing them near the assembly location provides a significant cost advantage. Balans' comprehensive approach
guarantees the optimal production and assembly process tailored to meet the specific needs of highway and railway bridge projects.
In addition to our technical expertise, Balans provides continuous support and training for your team, ensuring that all personnel are well-versed in the latest production techniques and safety standards. Our commitment to excellence extends beyond the initial setup, as we offer ongoing consultancy to optimize operations, troubleshoot potential issues, and implement innovative solutions that enhance productivity and quality in bridge girder production.
Precast Residential Building Factory Setup
Balans specializes in providing partner solutions for companies utilizing precast technology in residential construction. Our expertise ensures that residential projects
can be efficiently produced using pre-manufactured wall and floor elements in modern, automated facilities. This approach is particularly beneficial in regions with extreme
climates, where on-site construction is challenging.
Precast elements are commonly used in residential projects in such areas due to their efficiency and practicality. However, the cultural characteristics of the market
where precast residential construction is preferred must be well evaluated, as precast products can have restrictive architectural features. Balans' in-depth market
analysis ensures that these cultural factors are appropriately considered.
With increasing industrialization and stricter occupational safety and health regulations, the demand for precast construction is growing. Balans' advanced
solutions enable the construction of multi-story residential, commercial, or shopping centre-type buildings using solely precast walls and floors produced
in highly modern, machinery-assisted facilities.
In addition to large-scale projects, Balans offers innovative designs for smaller-scale precast residential production. These solutions allow for the
construction of residential projects with precast elements without requiring large investments, making them accessible and practical for various market needs.
With Balans' extensive experience and specialized services, companies can efficiently implement precast technology in residential construction, ensuring
high-quality, cost-effective, and timely project completion.`